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3.7V 500mAh LiPo Batteries

3.7V 500mAh lithium polymer cells for true-wireless earbuds, fitness bands, key trackers and the smallest IoT nodes. Our 500mAh range runs from a slim 3 mm pouch (THOR-303450) to compact 8 mm cubes (THOR-802528), so the same capacity fits a flat band or a tiny square cavity. Compare the finished dimensions below and request the pouch that matches your enclosure.

500mAh LiPo Battery Models

All available 3.7V 500mAh models, sorted by thickness, then width, then length. Use the size tool to match your device cavity, or sort by any dimension.

14 available 500mAh models

Maximum Battery SpaceEnter the usable cavity inside your device (mm). We'll match models whose finished size fits.
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3.7V 500mAh LiPo battery THOR-303450
3 × 34 × 50 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 3 × 34 × 52 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-383046
3.8 × 30 × 46 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 3.8 × 30 × 48 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-403048
4 × 30 × 48 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 4 × 30 × 50 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-452248
4.5 × 22 × 48 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 4.5 × 22 × 50 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-502050
5 × 20 × 50 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 5 × 20 × 52 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-502248
5 × 22 × 48 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 5 × 22 × 50 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-503035
5 × 30 × 35 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 5 × 30 × 37 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-602530
6 × 25 × 30 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 6 × 25 × 32 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-602535
6 × 25 × 35 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 6 × 25 × 37 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-603030
6 × 30 × 30 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 6 × 30 × 32 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-612338
6.1 × 23 × 38 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 6.1 × 23 × 40 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-701555
7 × 15 × 55 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 7 × 15 × 57 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-702540
7 × 25 × 40 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 7 × 25 × 42 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)
3.7V 500mAh LiPo battery THOR-802528
8 × 25 × 28 mmThickness ±0.2 mm; Width/Length ±0.5 mm
Approx. 8 × 25 × 30 mmPCM-dependent
500 mAh
3.7 V
PCM included (standard)PH2.0 / Molex 1.25 (custom available)

Finished dimensions depend on PCM, insulation, connector and wire-harness configuration and are confirmed on the engineering drawing for the selected model.

Choosing a 500mAh LiPo for the Tightest Enclosures

500mAh is small-device territory, where every millimetre counts. Our pouches span a 3 mm-thin cell (3 × 34 × 50 mm) for flat bands and earbud lids, up to an 8 mm near-cube (8 × 25 × 28 mm) for round or square housings where length is scarce. Because 500mAh can be a thin strip or a small block, always dimension your cavity against the finished size — the PCM and connector add a little length and thickness. If you are between 500mAh and a neighbouring value, send us your runtime target and the space you have and we will confirm the best fit.

Read the LiPo Battery Size and Device Fit Guide →

Need a 500mAh LiPo Battery for Your Project?

Tell us your available battery space, working and peak current, connector requirement and quantity. Our engineering team will review the selected 5000mAh model and confirm the suitable finished configuration.

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    500mAh LiPo Battery FAQ

    How small can a 500mAh LiPo battery be?

    The most compact 500mAh cell is about 8 × 25 × 28 mm (THOR-802528), a near-cube for round or square housings; the thinnest is 3 mm (THOR-303450). Which suits you depends on whether your cavity is flat or blocky — compare the finished dimensions of each.

    Is 500mAh enough for wireless earbuds or a fitness band?

    For each earbud (a few mA average) 500mAh gives many hours of playback, and for a fitness band drawing 5–15 mA it lasts days to weeks. Tell us your average and peak current and we will confirm the runtime for your firmware.

    What is the thinnest 500mAh cell you offer?

    3 mm (THOR-303450, 3 × 34 × 50 mm). A 3 mm pouch spreads the capacity over more length and width, so it suits flat bands, lids and patches rather than deep cavities.

    Does the PCM and connector change the 500mAh footprint?

    Yes. The protection board, insulation and wire harness add a few millimetres, mostly to length. At this size that matters, so design your cavity around the approximate finished size shown for each model, not the bare pouch.

    What connectors can I have on a 500mAh cell?

    PH2.0 and Molex 1.25 are standard, and we can match a specific connector, polarity, wire gauge and lead length. Specify it in the inquiry and it is confirmed on the engineering drawing.

    Can I get 500mAh samples before a production run?

    Yes. Once you pick a model or send your target space and current, we confirm the finished configuration on a drawing and can arrange prototypes ahead of production.