THOR Power custom battery product lineup including LiPo batteries, lithium-ion battery packs, 18650 and 21700 battery packs, and custom special battery packs
Products Overview

Factory-Direct Custom Battery Products

THOR Power provides factory-direct custom lithium battery products for OEM/ODM projects — LiPo pouch batteries, lithium-ion packs, LiFePO4 (LFP) energy storage, 18650 / 21700 packs, and custom special battery packs.

Battery Selection Guide

Battery Types, Structures & Best-Fit Applications

Compare custom LiPo pouch batteries, lithium-ion / LiFePO4 battery packs, 18650 / 21700 packs, and custom special battery packs before selecting the right battery direction for your OEM/ODM project.

Product TypeMaterial / Cell StructureKey CharacteristicsBest-Fit Applications
Custom LiPo Pouch Batteries Flexible Pouch Cells Thin laminated lithium polymer pouch cells with flexible size, thickness, wire, connector, PCM, and pouch shape options. Lightweight, thin, shape-flexible, and suitable for custom size LiPo batteries with connector and protection circuit. Wearables, GPS trackers, IoT devices, portable medical devices, beauty devices, RC models, drones, and compact electronics.
Lithium-ion Battery Packs LiFePO4 / LFP Energy Storage & Backup Power Rechargeable lithium-ion battery packs, mainly LiFePO4 (LFP), with BMS, housing, wiring, and charging interface options. Stable output, higher capacity, long cycle life, safer charging, BMS protection, and long-term battery pack supply. Home backup power, portable power stations, energy storage systems, security devices, industrial equipment, robotics, and IoT power systems.
18650 / 21700 Battery Packs Cylindrical Cell Packs Cylindrical 18650 and 21700 lithium-ion cells assembled into series-parallel rechargeable battery packs. Strong pack structure, mature cell supply, flexible configuration, welding, connector, BMS protection, and load current support. Power tools, lighting products, portable equipment, security devices, smart home devices, outdoor equipment, and industrial battery packs.
Custom Special Battery Packs OEM/ODM Project Needs Project-based custom battery packs built around special voltage, capacity, structure, connector, housing, PCM/BMS, and label needs. Suitable when standard battery models cannot match structure, safety, private label, replacement, or long-term supply requirements. New product development, replacement batteries, private label battery projects, custom rechargeable systems, non-standard packs, and industrial projects.

There is no single best battery for every product. The right solution balances battery type, voltage, capacity, discharge current, BMS protection, safety, certification, cost, sample testing, and long-term supply stability.

Product Categories

Our Battery Product Categories

Explore THOR Power’s four main custom battery product directions, including custom LiPo pouch batteries, lithium-ion battery packs with LiFePO4 / LFP energy storage and backup power options, 18650 / 21700 battery packs, and custom special battery packs for OEM/ODM project needs.

01 Flexible Pouch Cells

Custom LiPo Batteries

Thin, lightweight and flexible-size lithium polymer pouch batteries for compact devices, wearables, GPS trackers, IoT devices, RC models, drones and portable electronics.

  • Custom size and thickness
  • Lightweight pouch cell design
  • Connector, wire and PCM support
View LiPo Batteries
02 LiFePO4 / LFP Packs

Lithium-ion Battery Packs

Rechargeable lithium-ion battery packs, mainly LiFePO4 (LFP), for energy storage, portable power stations, security and monitoring systems with BMS protection, stable output, housing, connectors, and charging interface options.

  • BMS protection and stable output
  • Housing, connector and port options
  • Energy storage and backup power use
View Li-ion Battery Packs
03 Cylindrical Cell Packs

18650 / 21700 Battery Packs

Standard cylindrical lithium battery packs using 18650 or 21700 cells, suitable for durable rechargeable products, power tools, lighting, security devices and portable equipment.

  • Mature cylindrical cell structure
  • Flexible series-parallel assembly
  • Good consistency for production
View 18650 / 21700 Packs
04 OEM/ODM Project Needs

Custom Special Battery Packs

Project-based custom battery development for special voltage, capacity, structure, connector, wire, PCM/BMS, label, packaging, replacement and long-term supply requirements.

  • New device development support
  • Private label and replacement projects
  • Long-term custom supply
View Special Battery Packs
Factory-Direct Project Support

Factory-Direct Support for Custom Battery Projects

THOR Power helps OEM/ODM customers review battery direction, sample testing, quality control, shipping documents and long-term supply before production.

1,000+ Global Customers
70+ Countries Served
OEM/ODM Project Support
Factory Direct Supply
Get a Battery Solution
01

Battery Direction Review

Review cell type, voltage, capacity, discharge current, and pack structure before sampling.

02

Custom Sample Development

Support custom size, connector, wire, PCM/BMS, label, and prototype testing.

03

Full-Process Quality Control

Control key steps from cell production and PACK assembly to electrical testing and shipment review.

04

Application-Based Testing

Check fit, charging, discharge, protection, and real-use performance.

05

UN38.3 / MSDS Support

Support shipping documents based on battery model, transport method, and project needs.

06

Long-Term Supply Support

Support repeat orders, private label projects, batch supply, and production follow-up.

Custom Battery FAQ

Custom Battery Product Selection FAQ for OEM/ODM Buyers

Answers focused on custom battery product selection, LiPo pouch battery direction, lithium-ion battery pack projects, LiFePO4 / LFP energy storage and backup power, 18650 / 21700 cylindrical packs, special battery projects, quote preparation, and long-term supply planning.

If I only know my device application, how do I choose the right battery product category?

You do not need to know the exact battery type before contacting us. A suitable product category can usually be judged from product space, voltage, target runtime, load current, charging method, housing structure, connector position, and long-term supply plan.

Compact devices usually start from custom LiPo pouch batteries. Energy storage, backup power, portable power stations, and larger rechargeable systems usually start from lithium-ion battery packs with LiFePO4 / LFP options. High-load cylindrical cell designs may use 18650 / 21700 battery packs, while non-standard projects may require custom special battery packs.

When should I choose a custom LiPo pouch battery instead of a battery pack with cylindrical cells?

A custom LiPo pouch battery is usually the better direction when the product has limited thickness, irregular internal space, lightweight design requirements, small connectors, or strict assembly limits. In these projects, battery shape, thickness, wire exit direction, PCM position, and product fit are often more important than using a standard cylindrical cell format.

This direction is common for wearables, GPS trackers, IoT devices, portable medical devices, beauty devices, RC models, small drones, and compact electronics where internal space is the main design constraint.

When should a lithium-ion battery pack project focus on LiFePO4 / LFP energy storage and backup power?

A lithium-ion battery pack project should focus on LiFePO4 / LFP when the customer needs longer cycle life, stable standby performance, safer thermal behavior, and reliable output for energy storage or backup power use.

Typical projects include home backup power, portable power stations, emergency power, security equipment, monitoring systems, industrial standby power, and IoT power systems. These projects should be reviewed by system voltage, load power, backup time, charging method, BMS current limit, housing space, connector interface, and long-term supply requirements.

When are 18650 / 21700 battery packs a better product direction?

18650 / 21700 battery packs are usually suitable when the product needs a mature cylindrical cell structure, higher load current, stronger mechanical assembly, longer runtime, or flexible series-parallel configuration.

They are commonly used in power tools, lighting products, security devices, smart home products, portable equipment, outdoor devices, and industrial battery packs. Before choosing this direction, cell discharge capability, BMS limit, welding structure, wire gauge, connector resistance, housing space, and charging method should be reviewed together.

When should a project be treated as a custom special battery pack?

A project should be treated as a custom special battery pack when standard LiPo, lithium-ion, LiFePO4, or 18650 / 21700 pack options cannot fully match the product structure or business requirement.

This often happens in special voltage platforms, unusual pack shapes, replacement battery projects, private label battery supply, housing-integrated battery packs, connector-specific designs, certification-driven projects, or long-term OEM/ODM supply plans. The key is not only choosing a cell type, but designing a complete battery solution around the product.

Why should OEM buyers avoid choosing a battery category only by chemistry name?

Battery chemistry names such as LiPo, lithium-ion, LiFePO4, 18650, or 21700 only describe part of the solution. A real custom battery project also depends on product structure, load profile, discharge current, BMS protection, connector design, charging method, certification needs, cost target, and supply stability.

For example, a LiFePO4 battery may be suitable for backup power but not for an ultra-thin wearable device. A LiPo pouch cell may fit a compact device but may not be the best choice for a high-current tool pack. The right category should match both engineering requirements and commercial use.

How should I compare cost between different custom battery product categories?

The lowest unit price is not always the most cost-effective battery direction. OEM buyers should compare usable capacity, cycle life, sample revision risk, tooling needs, BMS complexity, connector requirements, assembly difficulty, certification support, delivery stability, and long-term replacement cost.

For compact devices, reducing wrong samples and improving fit may save more cost than selecting the cheapest cell. For energy storage and backup power, cycle life, BMS reliability, and supply consistency may matter more than initial battery price. A good product category decision should reduce total project risk, not only reduce unit cost.

What should I send so THOR Power can recommend the correct product category quickly?

Please send your device application, available battery space, voltage, target capacity or runtime, average current, peak current, charging method, connector type, wire length, PCM/BMS requirements, quantity, certification needs, and photos or drawings if available.

For energy storage, backup power, or portable power station projects, please also provide system voltage, load power, backup time, charging source, installation space, expected cycle life, communication needs if any, and long-term supply plan. Clear information helps us route your project to the right product category faster and reduce unnecessary sample revisions.

Still Not Sure Which Battery Product Fits Your Project?

Send your device application, available space, voltage, capacity, working current, connector, PCM/BMS or BMS requirements, quantity, and shipping needs. Our engineering team can review your project and recommend a suitable product category.

Talk to a Battery Engineer