Advanced Lithium Battery
Manufacturing
Precision engineering meets methodical production. Our world-class facility delivers bespoke energy solutions tailored for your unique hardware requirements.
Lithium Battery Components
Anode
Negative electrode that releases electrons during discharge.
Cathode
Positive electrode that accepts electrons during discharge.
Electrolyte
High-purity medium for efficient lithium-ion movement.
Separator
Precision porous film preventing short circuits while allowing ion flow.
How it Works
Our custom lithium polymer battery technology relies on ion exchange. During charging, lithium ions move to the anode. During discharge, they return to the cathode, delivering steady energy for hardware applications.
Premium Battery Materials
As a precision lithium battery manufacturer, we select high-purity raw materials to maximize energy density and safety for every project.
Positive Materials
- LiCoO2Ultra-high density for 3C digital.
- LiFePO4Excellent thermal stability & life.
- NMCHigh-performance industrial power.
Negative Materials
- GraphiteStable conductivity standard.
- Silicon-GraphiteNext-gen high-capacity storage.
Precision Layer
- PE / PP MembraneNano-porous safety film designed to allow ion flow while preventing short circuits.
Electrolyte
- LiPF6 SolutionOptimized lithium salts for efficient ion transport and rapid charging.
Safety Is Our Priority
Every rechargeable lithium battery undergoes rigorous multi-stage testing in our certified laboratory to ensure peak performance and 100% operational safety.
Electrical Testing
Comprehensive overcharge, short circuit, and forced discharge simulations to verify PCM/BMS responsiveness.
Environmental Simulation
Testing battery stability under extreme temperatures (-20°C to +60°C) and thermal shock conditions.
Mechanical Reliability
Rigorous impact, vibration, and free-fall tests to ensure structural integrity in portable hardware applications.
Aging & Capacity
7-14 days of precision aging to monitor voltage drop and self-discharge rates before final shipment.
Battery Technologies & Types
As a versatile lithium battery manufacturer, we offer a diverse range of chemistries optimized for specific industrial and consumer use cases.
Lithium Polymer (LiPo)
Known for lightweight and flexible form factors. Ideal for hardware requiring slim profiles and high safety.
Lithium Iron Phosphate
A LiFePO4 battery solution offering superior thermal stability and 2000+ deep cycle life.
18650 & Cylindrical Cells
High energy density with standardized dimensions. Durable performance for high-power battery packs.
Ultra-thin & Shaped Cells
Precision-engineered custom shaped batteries designed for unique geometry and tight spaces.
How Lithium Cells are Manufactured
Pole Piece Production
Mixing
Automatic feeding and high-precision vacuum mixing.
Coating
Vertical plate 21m high-precision coating technology.
Electrode Roll-in
800 * 800 large diameter automated rolling machine.
Battery Cell Production
Winding
Advanced winding with ceramic diaphragm technology.
ALF Shaping
Continuous aluminum plastic film punching and shaping.
Assembling
Fully automatic top and side sealing for hermetic integrity.
Cell Finishing & Testing
Formation
High temperature pressure chemical activation cabinet.
Degassing
Integrated degas-seal-edgefold 3-in-1 automated processing.
Capacity Testing
Precision current divider aging cabinets for final grading.
How Battery Packs are Engineered
The transition from individual cells to a high-performance lithium battery pack involves complex electronic integration and structural engineering.
Cell Performance Matching
Rigorous screening to ensure every cell in the pack has identical voltage and capacity for maximum stability.
Precision Tab Trimming
Automated trimming of electrode tabs to exact lengths, preparing for high-conductivity ultrasonic welding.
BMS & PCM Integration
High-precision spot welding of protection boards (PCM/BMS) to safeguard against overcharge and thermal runaway.
Thor Battery Solutions
High-Performance Portfolio
Full Customization Support
As a trusted lithium battery manufacturer, we offer full-spectrum tailor-made energy solutions. From unique form factors to complex BMS integration, we match your exact project specifications.
Battery Production Equipment
Electrical Performance Lab
Technicians utilize precision electrical tests to evaluate core battery capabilities and lifecycle reliability.
- Capacity Analysis
- Charge Recovery Testing
- Charge Retention Evaluation
- Charging/Discharging Rate
Cell Safety Testing Lab
Designed for safety alignment with UN38.3 and international shipping recommendations.
- External Short Circuit Test
- Crush & Impact Resistance
- Precision Nail Penetration
- Thermal Abuse Testing
Physical & Chemical Index Lab
This laboratory is dedicated to testing the fundamental physical and chemical properties of materials.
- Material Density Analysis
- Electrolyte Viscosity Testing
- Component Melting Point
- Liquid Boiling Point Detection
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