Advanced Lithium Battery
Manufacturing

Precision engineering meets methodical production. Our world-class facility delivers bespoke energy solutions tailored for your unique hardware requirements.

Precision Manufacturing

THOR Power Manufacturing Process

From raw material preparation to final shipment, every battery undergoes strict control to ensure reliability and high-end performance.

Material Prep
01 — PREPARATION

Material Preparation

Vacuum High-Speed Mixing

Uniform slurry preparation for stable electrode performance through advanced precision blending.

Uniform Mixing Vacuum Tech Consistent
Electrode Coating
02 — COATING

Electrode Coating

Precision Electrode Coating

Accurate slurry coating ensures stable energy density and industry-leading cell consistency.

Uniform Thickness Precision Control Improved Cycle
Electrode Slitting
03 — SLITTING

Electrode Slitting

High-Precision Slitting

Precise cutting ensures smooth electrode edges and accurate dimensions for battery architecture.

Width Control Smooth Edges Low Waste
Cell Stacking
04 — STACKING

Cell Stacking

Automated Cell Stacking

Precision alignment of electrodes and separators improves cell reliability and mechanical safety.

Automated High Consistency Safety
Pouch Packaging
05 — PACKAGING

Pouch Packaging

Pouch Cell Assembly

Advanced pouch forming and sealing technology protects the cell's internal electrochemical integrity.

Reliable Sealing Lightweight Durability
Electrolyte Filling
06 — INJECTION

Electrolyte Filling

Vacuum Electrolyte Filling

Ensures optimal electrolyte distribution and saturation for stable battery power delivery.

Vacuum Filling Uniform Efficiency
Formation Aging
07 — ACTIVATION

Formation & Aging

Stability & Performance Testing

Comprehensive activation and 7-14 days aging process to stabilize electrochemical performance.

Capacity Stable Verification Reliability
Inspection
08 — QUALITY

Quality Inspection

100% Comprehensive Testing

Every battery is verified for capacity, voltage, internal resistance, and rigorous safety metrics.

100% Tested Resistance Safety
Customization
09 — BESPOKE

OEM & ODM Service

Tailored Battery Solutions

Providing customized LiPo battery solutions based on your specific hardware application requirements.

Custom Size Connectors BMS/PCM
Shipment
10 — LOGISTICS

Final Pack & Shipment

Safe Global Delivery

Finished batteries are securely packaged and prepared for worldwide shipment in compliance with UN38.3.

Secure Pack Compliance Global Shipping

Support / Engineering

From Concept to Battery Solution

Our engineering team helps customers optimize battery size, capacity, connector, cable, PCM/BMS, and certification requirements for specific hardware applications.

Size Optimization

Capacity & Runtime

Connector & Cable

PCM/BMS Integration

UN38.3 / MSDS

OEM & ODM Support

Get a Free
Quote Now.

Your Trusted Partner for Advanced Battery Solutions

Ready to power your next innovation? Fill out the form with your project details, and our engineering team will provide a technical assessment within 24 hours.